Dried Sweet Corn Bulk

Dried Sweet Corn Bulk Supplier:

Freeze dried sweet corn bulk uses aerospace technology, also known as freeze-drying technology. Fresh sweet corn is first rapidly frozen in a freezer. So that the water within the sweet corn solidified into ice crystals and then placed in a vacuum drying warehouse. Sublimation" - that is, the ice is directly converted into water vapor. This process removes the water within the sweet corn. After processing can still maintain the sweet corn itself color, aroma, taste, shape, but also retain the original nutritional composition, and the vitamins and minerals in the raw materials will also be well retained in the high-quality bulk dried sweet corn.

Why Choose Guanjie?

• Advanced Technology

Freeze-drying technology allows drying at low temperatures, thus avoiding the destruction of food nutrients during high-temperature processing and preserving the original nutrients of the food.

• No additives:

As bulk dried sweet corn are made without any additives, our taste and nutritional value are more natural and healthy.

• Reliable Product:

Retains the natural flavor, color, and nutritional content of fresh corn.100 percent regular, without additives, the nature of each and every batch of corn dices are same.

• High Quality:

Our products pass ISO, HALAL,Kosher,HACCP and other certificates.

COA:

Processing technology

Guanjie has own freeze dried production lines, these are our processes about freeze dried sweet corn bulk.

1. Harvesting at the right time:

The best harvesting period of sweet corn is the milk ripening period, that is, about 20 days after pollination.

• Harvesting standard:

Corn leaf color is thick green, wrapping leaves are lime green, and the filaments are withered into tea brown. The kernels are full and yellow or light yellow in color. The color is uniform, the size is consistent, the arrangement is neat, there is no miscellaneous color kernel, bald tip, missing kernel and insect moth phenomenon, the endosperm is sticky milky.

• Operation requirements:

Harvesting with bracts, cautious operation, holding and putting lightly, avoiding sunshine, heavy pressure, collision, and so on. It is required to send to the factory for processing in time within 2 hours after harvesting.

2. Peeling to filament:

Sweet corn into the factory to be placed in a cool place scattered. And immediately peeled and processed. The time from harvesting to processing should not exceed 6 hours. If the time can not be processed in a timely manner, it must be put into the 0 ℃ about the freshness of the cold storage for short-term storage. To manually peel the sweet corn bracts and then remove the filaments. It is important to keep it as clean and hygienic as possible, and all operations should be light. There should be no deformation, breakage and discolored seeds. Put into a special food basket after peeling.

3. Selection, trimming and grading:

First of all, remove the sweet corn cobs which are too old, too tender, too moth-eaten, extremely untidy kernels and seriously damaged and deformed. There are a small number of insects, colorful grains and broken and deformed grains of sweet corn cobs with a knife to dig out the insects, colorful grains and broken grains. Then according to the corn cob diameter grading, according to different corn varieties can be divided into 2-3 grades. The difference in diameter between grades is set at about 5 millimeters. This can be avoided when threshing cutting inaccurate or excessive cutting.

4. Cleaning, threshing:

Will be graded by the corn cob with flowing water to wash. Threshing with a special corn chipper. Adjust the knife on the chipper to the knife just touch the corn cob shaft shall prevail.

5. Rinsing:

After threshing corn kernels should be rinsed immediately, available boiling water or steam. Boiling water blanching is generally used sandwich pot, steam blanching can be carried out in a steamer. Heating temperature of 95 ℃ to 100 ℃, bleaching time of about 5 minutes.

6. Cooling:

Freeze Dried Sweet Corn should be cooled immediately after rinsing, otherwise it will affect product quality. Generally use the method of cooling in sections. First of all, use cool water spraying method, the temperature of corn kernels about 90 ℃ to 25 ℃ to 30 ℃. Then soak in 0 ℃ to 5 ℃ water to cool, so that the temperature of the center of the corn kernel is reduced to below 5 ℃.

7. Picking:

Timely manual picking out cob shavings, filaments, discolored kernels and other impurities. To reduce the pressure of pre-packaging screening, and to ensure product quality.

8. Quick-freezing:

Freeze dried sweet corn bulk using fluidized bed type quick-freezing tunnel. Corn kernels are laid flat on the conveyor mesh belt, and multiple fans under the drive belt blow cold air upward at a speed of 6-8 m/s to keep the corn kernels in suspension. The evaporation temperature of the machine is -34℃ to -40℃. The cold air temperature is -26℃ to -30℃. The thickness of the corn kernels is 30-38 mm. Freezing for 3-5 minutes to bring the center temperature of corn kernels to -18℃ is sufficient. Quick-frozen corn kernels should not stick to each other, no frost on the surface.

9. Screening:

Quick-frozen corn kernels to further remove impurities, defective grains and broken grains. If necessary, can be 0.4 cm sieve screening.

10. Packaging:

Quick-frozen corn kernels should be packaged at -6 ℃. Generally packaged in polyethylene plastic bags. Sealed after packaging, and at the same time in the seal on the print date of production, boxed and immediately sent to the freezer cold storage.

11. Cold storage:

Refrigerated storage temperature requirements below -18 ℃, relative humidity 95-98%. The temperature fluctuation range in the refrigerator should not exceed ±2℃. When stacking the stacks and stacks to leave enough space, in order to facilitate air circulation and temperature uniformity and stability of the warehouse.

Quality standards

(1) Sensory indicators.

Color:

Light yellow or golden yellow; Morphology: uniform seed size, no broken grains, neatly cut;

Impurities:

No filaments, bracts and other impurities; no returning frost in the package;

Taste, texture:

Cooked in boiling water over a rapid fire for 3-5 minutes and then tasted, should have the taste and sweetness unique to the sweet corn variety, crisp and refreshing.

(2) Health indicators.

Copper less than or equal to 5.0 mg/kg, arsenic less than or equal to 0.5 mg/kg, lead less than or equal to 1.0 mg/kg. Microorganisms in line with commercial sterility requirements.

Nutritional content:

• High available energy.

The metabolizable energy of Freeze dried sweet corn bulk is 14.06MJ/kg, and the high one can be up to 15.06MJ/kg, which is the highest among the cereal feed guesses. This is mainly due to the fact that there is very little crude fiber in corn, only 2%. And nitrogen-free leachate up to 72%, and digestibility up to 90%. On the other hand, corn has a high crude fat content, ranging from 3.5% to 4.5%.

The crude fiber contained in corn is 4-10 times higher than refined rice and flour. Corn also contains a lot of magnesium, magnesium can strengthen the activity of intestinal wall, promote the body's waste secretion.

• Higher linoleic acid content.

Corn's linoleic acid content of 2%, is the highest content of cereal feed guess. If the proportion of corn in the diet of more than 50%, only corn can satisfy the pig, chicken linoleic acid needs (1%).

• Protein

The protein content of corn is about 8.6%, and the amino acid imbalance, lysine, tryptophan and methionine content is lacking.

• Minerals

About 80% of the minerals are present in the embryo, with very little calcium, about 0.02%, and about 0.25% phosphorus, but about 63% of this phosphorus is in the form of phytate phosphorus, which is poorly utilized by monogastric animals. Other minerals are also present in low amounts.

• Vitamins

Fat-soluble vitamins contain more vitamin E, about 20mg/kg, bulk dried sweet corn contains more carotene, and vitamins D and K are almost absent.

• Lutein

Lutein contained in freeze dried sweet corn bulk averages 22mg/kg, which is one of the characteristics of yellow corn, it is important for the coloring of egg yolks, shins and claws.

High Quality Control:

Certification

Package:

Delivery Methods

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